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印度RIDDHI沸騰干燥機
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它是^的CGMP機在印度市場的GMP法規(guī),RIDDHI沸騰干燥機采用了新的概念與改進的性能(干燥時間要少得多,比傳統(tǒng)的模型),^低參與體力勞動,簡化維護,并采用模塊化結構,技術提供靈活的安裝選項。處理單元是SS-316不銹鋼制成的單件。徹底混合干粉,產(chǎn)業(yè)集聚與干燥都進行了一個單位的RIDDHI沸騰干燥機。RIDDHI沸騰干燥機的杰出要點如下:工藝設備的工藝單元是單件,SS-316級不銹鋼制成的。所有與物料接觸部分均采用SS-316級。外部的終點,將所有的焊縫地面和拋光到周圍的材料。所有的處理器和所有的非接觸/視覺部分的外表面將準備一個統(tǒng)一的啞光質(zhì)地細膩。所有與產(chǎn)品接觸的表面(SS-316)鏡面加工。特別受到人們的重視,以減少鏡面拋光沖洗創(chuàng)建縫隙配置文件的所有焊縫內(nèi)部和外部的任何來源的材料包封。從SS-316品質(zhì)片材制成的單件結構的阻滯和包含過濾器的指袋的膨脹室。擴展腔室的長度是更為延遲角室相比,從而提供額外的大的熱交換面積,每個粒子或帶電的批處理中,流化空氣導致瞬間干燥暴露。側入進氣管道在后面。兩個304不銹鋼支撐柱的穩(wěn)定性。支撐柱設計,可以承受30噸的垂直力。特別設計的基座上設置的空氣渦流效應,得到增值強度。一個中央排水口設置在基部釋放洗滌水。碗/產(chǎn)品容器碗產(chǎn)品制造的SS-316不銹鋼具有不銹鋼網(wǎng)支護沿細成品空中網(wǎng)是一個錐形。該產(chǎn)品的容器臺車是管狀結構,由SS-304管安裝在聚丙烯腳輪(2號固定和2號Swyvel的maneurverability)賦予剛性與帶電負荷進行產(chǎn)品的容器中。一批承載能力較高的情況下,RIDDHI沸騰干燥機,因為更好的流化變化頻繁顫抖的手指袋。振動期間取決于產(chǎn)品的性質(zhì)而有所不同。橡膠墊片的固體慤形食品級硅橡膠墊圈設置在槽的法蘭接頭(產(chǎn)品容器和延遲角室之間的),以防止任何泄漏的空氣,與在操作過程中的罰款 。的集裝箱一致起重由專門設計的安排與不銹鋼內(nèi)和外的后衛(wèi)的幫助下,一個特殊的T恤形橡膠氣動操作,保證了均勻的起重^終使均勻的向上的壓力的容器,該容器的固體在整個周慤形橡膠墊,由此防止在操作過程中的任何泄漏。順利地通過將系統(tǒng)中的一個專門設計的真空發(fā)生器的操作結束時的產(chǎn)品容器的釋放。安全CLAMP LOCKING氣動操作的安全鉗鎖定系統(tǒng)提供用于產(chǎn)品的容器,帶聯(lián)鎖的安排,將不斷保持容器法蘭接頭,以防止在操作過程中的任何泄漏。這鎖緊裝置,是一個額外的安全措施,對任何爆炸。自動振動移動設備氣動缸的手指袋用于自動搖動裝置安裝在頂部,從而渲染搖晃效率非常高。它也帶來了手指袋到這樣的水平,這些可以很容易地從被檢查的延遲角室的底部。如果搖動是效率不高,粒子將被保留在手指袋不會有任何適當?shù)牧骰,從而導致產(chǎn)品的容器中形成團塊。FILTER BAG LOCKING TUBE甲槽設置在延遲角和膨脹室也賦予剛性,以適應在一個空氣管掛環(huán)(過濾袋鎖定管)的手指的袋與互鎖裝置(容易進行清洗或更換可拆卸)。當擴大了空氣管棒通過傳遞的罰款 排放過濾器保持腔室的圓柱形表面,以防止,并確保在手指袋逮捕罰款。檢查視鏡被設置在膨脹室的側壁。流化控制器一種自動阻尼控制器,氣動操作,被設置在鼓風機的控制的流化的圖案的吸入空氣管道。這有助于為了避免產(chǎn)生更多的罰款。以具有所需的流化的堆積密度的材料不同的圖案,通過改變抽吸空氣的量子化的?諝馓幚頇C組風機和空氣過濾器的加熱裝置被安置在服務區(qū)分開,以避免噪音污染,以及避免維修人員在生產(chǎn)區(qū)的干擾。送風機離心式風機與動態(tài)的平衡葉輪,后彎葉片。所有的低碳鋼爐搪瓷漆的施工。直接耦合非礦用隔爆型電動馬達。防震裝置,并支持獨立的子幀。一個良好的衰減器將被安裝在保持小于75分貝的噪音排放 ?諝膺^濾器構成的獨立設備由不銹鋼框架(SS-304)的兩倍剝皮板。所有的墻板交叉,以增加強度?焖籴尫琶姘逄峁z查和維修通道。進氣口部分有一個全臉外部的角度完整,或延長進氣管道的法蘭附件。進口系統(tǒng)20微米的可水洗過濾網(wǎng)包括20微米洗過濾器,其次是由5微米預過濾器,然后通過加熱線圈部分,含有一個完整的空氣管道蒸汽操作加熱器電池,與不銹鋼管和標頭構成的鋼殼體( SS-304)。的移動過程中的空氣通過蒸汽加熱器,以達到所要求的溫度,然后^終為0.3微米(可選項)到處理單元的入口相匹配的之前的HEPA過濾器。A 304不銹鋼過渡部分嵌合轉換的入口空氣導管從一個正方形一個圓形的配置相匹配的入口到處理單元。PT 100溫度傳感探頭將被裝配到空氣過渡線槽和將被連接,可達到控制面板。爆炸VENT按照國際慣例,該設備提供的一個狂喜光盤,防爆通風措施,在2巴的壓力測試,裝上側的機。接地裝置接地裝置聯(lián)鎖系統(tǒng),以消除靜電荷發(fā)展,由于在隨機運動的罰款 排放。一個獨立的不銹鋼控制面板具有下列控制: -進氣口溫度控制器。排風溫度控制器。產(chǎn)品碗旋轉閥的鎖定和釋放。工藝空氣風門調(diào)節(jié)。鼓風機馬達,啟動和停止。壓縮空氣壓力表。過濾袋抖定時器規(guī)劃邏輯控制系統(tǒng),半自動化和全自動化的PLC和PLC / PC控制系統(tǒng)可供選擇的額外費用在一個適當?shù)乃。(OPTION)標準的引用格式為60,120,250和500公斤沸騰干燥機規(guī)格 價格(萬盧比)FBD。的主要機 的主要設備是由SS-316單件公斤。完整的蒸汽安排,延緩室,氣動橡膠墊圈密封的容器,自動搖晃的安排,積極接地裝置與環(huán)環(huán)相扣的過濾袋,蒸汽加熱器,可清洗過濾器,預過濾器,風機,溫度控制器,爆炸的提升和容量出風口,氣動操作蒸汽閥門,容器,手推車等產(chǎn)品;OPTION安全鎖定裝置氣動操作的安全自動鎖定系統(tǒng)被提供用于產(chǎn)品的容器,帶鎖的安排,將不斷保持容器法蘭接頭,以防止在操作過程中的任何泄漏。這鎖緊裝置,是一個額外的安全措施,對任何爆炸 (4號)流化控制器 自動氣動操作的風門位置控制器被設置在管道的鼓風機控制流化的圖案的吸入空氣SS。這有助于避免產(chǎn)生更多的罰款 及所需的圖案的流化。額外的容器 額外的1 No.SS的-316產(chǎn)品聚丙烯腳輪,賦予剛性與帶電負荷進行產(chǎn)品的容器容器是由SS-316管的管狀結構,用手推車裝上。HEPA過濾器 HEPA過濾器,不銹鋼外殼。PLC系統(tǒng)的 計劃邏輯控制系統(tǒng)。差壓計的 差壓計(3號)中所提供監(jiān)測的空氣過濾器,鼓風機,過濾袋和產(chǎn)品容器底部網(wǎng)的壓降。消聲器 消聲器后鼓風機控制在規(guī)定限額的污染板的噪音污染。FLP電機 FLP FLP電機配件IT IS THE ONLY CGMP MACHINE AVAILABLE IN INDIAThe Riddhi Fluid Bed Dryer has adopted new concept of GMP Regulation with improved performance (Drying time is much less than the conventional model), minimum involvement of manual labour, simplified maintenance and utilises modular construction techniques to provide flexible installation options.The process unit is single piece made of SS-316 stainless steel. Thorough mixing of Dry powders, Agglomeration and Drying all are carried out in one unit of Riddhi Fluid Bed Dryer.The Outstanding Main Points of Riddhi Fluid Bed Dryer are as follows :PROCESS UNITThe Process unit is of single piece, made of stainless steel of SS-316 grade.All process contact parts are made of SS-316 grade.The finish employed externally will be all welds ground back and polished into the surrounding materials.All of the external surfaces of the processor and all non contact/ sight parts will prepared with a uniform fine texture matt finish.All of the product contact surface (SS-316) are mirror finished.Particular attention has been paid to reduce any source of material Entrapment by mirror polishing flush all welds to create crevice free profiles both internally and externally.The retarding and the expansion chamber containing the filter finger bags are made of single piece construction from SS-316 quality sheet. The length of the Expansion chamber is much more compared to retarding chamber, thereby providing extra large heat exchange area which exposes each and every particle or the charged batch in the Fluidised air resulting in instant drying.Side entry inlet air duct at the rear.Two 304 Stainless Steel support columns are provided for stability. The Support columns designed to withstand a 30 ton vertical force.Specially designed base is provided for air vortex effect and to give added strength.A central drain port is provided in the base to release wash water.BOWL / PRODUCT CONTAINERProduct Bowl is a conical shaped manufactured from SS-316 grade stainless steel having stainless steel mesh support along with fine finished air mesh.The product container Trolley is of Tubular construction made from SS-304 pipe mounted on polypropylene castor wheel (2 Nos. Fixed & 2 Nos. Swyvel for maneurverability) which imparts rigidity to carry the product container with the charged load.The batch loading capacity is always higher in case of Riddhi Fluid Bed Dryer, because of better fluidisation by varying the frequent shaking of the finger bags. Shaking period vary depending on the nature of product.RUBBER GASKETA solid shaped food grade silicon rubber gasket is provided in the groove of the flanged joint (between the product container and the retarding chamber) to prevent any leakage of air with fines during operation.UNIFORM LIFTING OF CONTAINERProduct container is shifted by specially designed arrangement with the help of one special Tee shaped Rubber with stainless steel inner and outer guard operated pneumatically which ensures uniform Lifting throughout the periphery of the container which ultimately gives uniform upward pressure to the solid 慤? shaped Rubber Gasket, thereby preventing any leakage during operation.The release of the product container at the end of operation is effected smoothly by incorporating a specially designed vacuum generator in the system.SAFETY CLAMP LOCKINGPneumatically operated safety Clamp locking system is provided for the product container, with interlocking arrangement which will hold container flanged joints continuously to prevent any leakage during operation. This locking arrangement is an extra safety measure against any explosion.AUTO SHAKING DEVICEPneumatic cylinder is used for auto shaking device of the finger bags is mounted on top thus rendering the shaking extremely efficient. It also brings down the finger bags to such a level that these can be inspected very easily from the bottom of the retarding chamber. If the shaking is not efficient, the particle will be retained in the finger bags and there will be no proper fluidisation resulting in formation of lumps in the product container.FILTER BAG LOCKING TUBEA groove is provided in the retarding and expansion chamber impart rigidity also to fit in an air tube with hanging ring (filter bag locking tube) of the finger bags with interlocking device (easily removable for cleaning or replacement). When expanded the air tube sticks to the cylindrical surface of the filter holding chamber to prevent by passing the fines emission and ensure arresting of fines in the finger bags. Inspection sight glass is provided within the side wall of the expansion chamber.FLUIDISATION CONTROLLERAn Auto Damper controller, operated pneumatically, is provided on the suction air ducting of the blower to control the pattern of fluidisation. This helpsTo avoid generation of more fines.To have desired pattern of fluidisation for the materials of varying bulk density by varying the quantum of suction air.AIR HANDLING UNITBlower and Air filter with heating arrangements are housed separately in the service zone to avoid sound pollution as well as to avoid interference of the maintenance people in the production zone.BlowerCentrifugal type blower fan with dynamically balanced impeller and backward curved blades.All mild steel construction with stove enamel paint finish.Direct coupled non-flameproof electric drive motor. Anti-vibration mountings and independent sub-support frame.A sound attenuator will be fitted to keep noise emissions to < 75 dB.Air FilterFree standing unit constructed from stainless steel frame work (SS-304) with doubled skinned panels. All wall panels are cross based for added strength. Quick release panels provided for inspection and maintenance access.The air intake section has a full face external flange for attachment of angle intact, or and extended inlet air duct.Inlet system comprising of 20 Micron washable filter, 20 Micron washable filter is followed by 5 micron prefilter, then pass through, heating coil section, containing a full air duct steam operated heater battery, constructed with stainless steel tubes and headers and a steel casing (SS-304). The moving process air passes through the steam heater to achieve the desired temperature and then finally preceded by HEPA FILTER of 0.3 micron (option) to match the inlet to the processing unit.A 304 Stainless steel transition section is fitted to convert the inlet air duct from a square to a round configuration to match the inlet to the processing unit.PT 100 temperature sensing probe will be fitted into the Air Transition Duct and will be connected upto the control panel.EXPLOSION VENTAs per International practices, the equipment is provided with a rapture Disc as measure of Explosion Vent, Tested at 2 Bar pressure, Mounted on the side of the Dryer.EARTHING DEVICEA specially designed earthing device is provided with interlocking system to Eliminate the electrostatic charges which develop due to at-random movement of fines emission.A free standing stainless steel control panel having the following controls :-Inlet air temperature controller.Exhaust air temperature controller.Product bowl rotary valve locking & release.Process air damper regulation.Blower motor, start & stop.Compressed air pressure gauges.Filter bag shaking timerPROGRAMME LOGIC CONTROL SYSTEMSemi-automated and fully automated PLC and PLC/PC control system are available for selection at an appropriate level of additional cost. (OPTION)STANDARD QUOTATION FORMAT FOR 60, 120, 250 & 500 KG FLUID BED DRIERSPECIFICATION PRICE (lakhs) FBD.THE MAIN DRYER The main equipment is made of SS-316 single piece having kgs. capacity complete with steam arrangement, retarding chamber, pneumatically operated rubber gasket for lifting and sealing of product container, automatic shaking arrangements, positive earthing device with interlocking filter bag, steam heater, Washable filter, Pre-filter, motor blower, temperature controller, explosion vent, pneumatic operating steam valve, Product container with trolley etc.OPTIONSAFETY LOCKING DEVICE Pneumatically operated safety auto locking system is provided for the product container, with interlocking arrangement which will hold container flanged joints continuously to prevent any leakage during operation. This locking arrangement is an extra safety measure against any explosion (4 Nos.)FLUIDISATION CONTROLLER An auto damper position controller operated pneumatically is provided on the suction air SS ducting of the blower to control the pattern of Fluidisation. This helps to avoid generation of more fines & to have desired pattern of fluidisation.EXTRA CONTAINER Additional 1 No.SS-316 product container with trolley which is of tubular construction made from SS-316 pipe mounted on polypropylene castor wheel which imparts rigidity to carry the product container with the charged load.HEPA FILTER Hepa filter with stainless steel casing.PLC SYSTEM Programme logic controller system.DIFFERENTIAL PRESSURE GAUGE Differential pressure gauge (3 Nos.) are provided to monitor the pressure drop across air filters, blower, filter bags and product container bottom net.SILENCER A silencer is provided after the blower to control the sound pollution within the prescribed limit of the pollution board.FLP MOTOR FLP Motor with FLP fittings Tablet Machinery ManufacturerRiddhi Pharma Machinery Ltd. is one of the most reputed manufacturers and exporters of pharmaceutical machines. The company is the leader and pioneer in the sphere of tabletting machines, injectable machines, ointment machines, liquid machines and packaging machines. Our qualified engineers specializing in machine building, quality control and testing believe in total commitment and dedication to customer satisfaction by delivering quality Tabletting machines including Tablet Press, Heavy Duty Tablet Press, Single Punch Tablet Press, High Speed Tablet Press ,Roll Compactor,Fluid Bed Dryer, Tablet Coating System, Communating Mill, Colloid Mill, Octagonal Blender, Double Cone Blender, V Blender, Ribbon Blender, Sigma Mixer, Planetary Mixer, Oscillating Granulator, Try Dryer, Vacuum Try Dryer, Mass Mixer, Sperodizer, Extruder, Deburring Machine, Dedusting Machine, Vibro Sifter, Tablet Inspection Machine, Drum Blender, Rapid Mixer Granulator, Fluid Bed Granulator, Tablet Counting Machine, Capsule Counting Machine, Tablet Printing Machine, Capsule Printing Machine, Blister Packing PVC ALU, Blister Packing Machine ALU ALU, Strip Packing Machine, Semi Automatic Augar Filler For Dry Powder, Automatic Augar Filler For Dry Powder, Syrup Filling Machine, All Purpose Lab Model Machines and Pilot Machines For the Full Tablet Range. 深入簡出解析流化床干燥機的多方面知識 摘要:隨著干燥技術的不斷發(fā)展,越來越多的用戶使用流化床干燥機。下面本文介紹一下流化床干燥機的分類和主流流化床干燥設備的結構特點、設備應用和工作原理... 流化床干燥機的分熱風循環(huán)烘箱的日常養(yǎng)護方法: 1、打掃表面及工作室灰塵,保持機器干凈、衛(wèi)生! 2、定時檢查風機運轉是否正常,有無異常聲音,如有立即關閉機器檢查。 3、定時檢查通風口是否堵塞,并定時清理積塵! 4、定時檢查溫控器是否準確,如不準確,請調(diào)整溫控器的靜態(tài)補償或傳感器修正值! 5、定時檢查 該機器的熱效率高,節(jié)能。通過使用強制通風功能,在機器內(nèi)部有可調(diào)節(jié)的分配板,可以均勻處理產(chǎn)品。加熱源可以是蒸汽,熱水,電和遠紅外線,有廣泛的選擇。 該CT熱風循環(huán)烘箱噪音低。同時操作處于平衡狀態(tài),溫度自動控制,安裝和維護都很容易,應用程序很廣泛,該機可用于 干燥機的應用很廣泛,種類也比較多,制藥行業(yè)也離不開干燥機的存在,干燥機在制藥中的用途也比較廣,比如傳導傳熱干燥機的使用,它在制藥中又是具體如何發(fā)揮自己作用的呢,請看下面的介紹。 通過先進的制造工廠,我們能夠生產(chǎn),出口和供應優(yōu)質(zhì)的加熱烘箱,這些烘箱是制造的采用優(yōu)質(zhì)原材料和先進技術,符合國際標準;根據(jù)客戶的具體需求,提供的烘箱有標準和定制規(guī)格。 我們承認具有卓越的性能,耐用的表面處理標準,能源效率和更長的使用
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